Facilities
American Aluminum Casting Company has 2 working plants in Irvington, New Jersey. Our smaller plant houses our Sand Casting while the larger plant houses Die Casting and Permanent Mold Casting.
Plant 1:
33000 Sq Ft – Sand Casting
Plant 2:
75000 Sq Ft – Die Casting, Permanent Mold Casting
Capabilities
- Aluminum Sand Casting, Permanent Mold Casting, & Die Casting
Equipment
- 1 – 1000 Ton Die Casting Machine
- 1 – 800 Ton Die Casting Machine
- 1 – 600 Ton Die Casting Machine
- 3 – 400 Ton Die Casting Machine
Trim Presses
- 1 – 25 Ton
- 2 – 20 Ton
- 2 – 15 Ton
Furnaces
- 2 – Morgan Basin Tilt Melting Furnaces
- 2 – Morganite Holding Furnaces
- 6 – Calmizer Holding Furnaces
- 1 – Calmizer Melting Furnace
- 2 Gas-Fired Melting Furnaces
Deburring Equipment
- 2 – Wheelabrator Tumble Blasts
- 4 – Belt sanders
- 4- Grinders
Sand Casting
- 1 – Cope & Drag
- 1 – Roto-Lift
- 1 – Hunter HMP-10 Automatic Molding Machine
- 2 – Squeeze Machines
Permanent Mold
- 2 – Vertical Self Contained Alcoa Devices
- 4 – Horizontal Self Contained Alcoa Devices
Tool Room Equipment
- 2 – Milling Machines
- 2 – Lathes
- 1 – Grinder
- 1 – Disc Sander
- 1 – Planner
- 1 – Table Saw
- 1 – Oscilating Spindle Sander
Machining Equipment
- 1 – Dedicated Multi-Drilling & Tapping Machine
- 5 – Custom Machines for Secondary Operations
Core Room
- 1 – H25 Core Shooter
- 2 – H15 Core Shooter
- Plaster Core Capabilities
- Floor Capabilities
- Flask Sizes Range From 10″ x 14″ to 96″ x 96″